Archive for the 'Science/Technology' Category

Quality Depends on Good Communication

Well, I had to hire a contractor to do a job that was a bit too big for me, even when I am well. When that was done, he asked if there was anything else he could do. The exterior basement door was sticking because of some settling and the hinge screws getting loose in the wood after 125 years. I showed him the door and figured he would understand what was needed. Clearly, fill the holes with structural filler and adjust the shims. After all, he was a professional.

Oops.

I had to take a call from work and do a quick fix for them. Less than an hour later, I returned to find he’d smashed off (not unscrewed) the antique cast iron steam-age hinges and put some modern, thinner, plated, light weight hinges in the original mortises! He was about to shave off some of the wrong side of the door when I intercepted him. He left for lunch.

Aarghh! Had he checked with me, I would have explained that the hinges themselves were not the problem. And clearly he has no idea what the market is for genuine steam-age hardware in usable condition to restorers, collectors, and steam punk folks. So rather than just cry about split milk, I thought I’d fume about it here, and share a snapshot of the piece that I was able to pull out of the trash.

The Object at Hand is therefore the remains of this hinge from 1890.

Circumventing Darwin

I picked up a free flashlight from a cheap tool import shop. This handy, hand held Object at Hand is a flashlight, with a  warning label. 😀

To prevent serious Injury:

  1. Wear ANSI-approved safety goggles during use.
  2. People with pacemakers should consult their physican(s) before use. Electromagnetic fields in close
    proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
  3. Position batteries in Proper polarity and do not install batteries of different types, charge levels, or capacities together
  4. The brass components of this product contain lead a Chemical known to the State of California
    to cause cancer and and birth defects or other reproductive harm.

Let’s set aside that I went to Harbor Freight; I do know the quality of their tools. I’ve been mail ordering from them since they only had an outlet in California, over a decade before the Web.

But here we have a hand held flashlight that uses significantly less power than the old EverReady flashlights that we got for free with a two-pack of “D” batteries back when I was a kid. I’m old enough to have gotten the ribbed metal flashlights, before the orange plastic. Those rusted away when a battery leaked.

But the point is not about the flashlight, but about the silly warning label. Sure, I’ve seen the toaster oven warning not to use it in the tub. But these warnings are even more absurd:

Let’s begin with, safety goggles to use a flashlight? Really? This is not a laser pointer, nor does it have the capability to explode. The alkaline batteries that one would find in here cannot be made to explode unless you throw them in a pretty hot fire. Maybe the flexible plastic hook that swings out from the back could do eye damage during roughhousing?

Pacemakers? Granted, they probably use a switching power supply to boost the voltage for the LED matrix. That is, this device probably does produce a barely detectable electromagnetic field. Probably orders of magnitude less powerful than a cell phone. But technically it does produce some radio noise, and by law that means it must need a warning. I suppose.

Then there are several warnings about how to use batteries that I would have thought most kids old enough to read would already know. But what they don’t tell you is, What Kind of Batteries does it need?

And finally, because of California, a warning about the minute trace of lead one finds in brass. Brass is the group of copper alloys with 55-75% copper with most of the rest being zinc. As with any metal outside of the semi-conductor industry, it will have small traces of other elements, including lead. The (WAG) gram of brass in this flashlight would have up to about 0.004 grams of lead. (Here’s an actual analysis of some unspecified brass alloy). But that trace of lead is in there because the extreme chemical processes used to purify the copper and zinc were unable to get the lead out. What are the odds that anything you could do would extract any measurable amount of it?

IMHO, this warning label is somewhere between specious and laughable. Yet apparently required by law in California. Good luck to those members of our species who may need it.

Chemicals are Missing

I happened to look at a tube of sunscreen slash bug repellent sitting on a windowsill in my home, and the absurdity of its claims have promoted it to today’s Object at Hand.

ChemicalFree1

The front proclaims, “Chemical Free!” This baffles me. If the constituents of the contents are found on the periodic table, it has chemicals in it. Outside of brief existences in high energy locations, like the Large Hadron Collider impact zone, everything on Earth is chemicals. Even the dissociated plasma in arc lamps is chemical in nature.

But maybe they consider “chemicals” to be things with known chemistry, as opposed to the generally unknown complex chemistry of plant products. But there on the back is a typical list of somewhat unpronounceable, organic and inorganic, mostly synthesized, molecules. Chemicals.

I am sure we paid for this stuff, so they were not free. I am sure that the tube and everything inside is made of chemicals, so “free” could not mean “absent.”

It also says it is the #1 Natural Choice. As opposed to, a super-natural one? Anything found in the known universe is a part of nature, “natural”. We’ve even discovered natural nuclear reactors, and any chemical that can be synthesized in a lab can be found somewhere in nature. Turns out, space is full of wacky, complex organic molecules. So, on what scale do they order how “natural” a product is?

To complete the absurdity, it has a banner: “Quantum.” That word means, the smallest divisible unit. Generally, something so small that it requires great sophistication to detect the thing or the difference. Is this referring to the smallest tube they sell?

And after all that, the package doesn’t even clearly state what it does, for how long, or how it is supposed to work. A trite triumph of marketing form over functional content.

In the Thick of it

Embossed Card

How many of you remember those old, carbon-paper credit card receipt machines? Revel in the solid “Ka-chunk chunk” sound as the cashier strained to run the slider back and forth, and the waste can full of booklets of carbon paper pulled from the right side of the sandwich of receipts. As a kid I was allowed to take some of those carbons home from stores, to play with fingerprints, and to use for stenciling. Back then, folks didn’t worry so much about identity theft.

But have you even seen one of those machines in the last decade?

Today’s Object at Hand is a new debit card, complete not only with a magnetic strip (tech from the 1970’s) but also a somewhat secure chip (based on the late 1990’s tech now considered obsolete in Europe). And, what is this? It still has the 1950’s legacy support of embossed information! Why, you may well ask, do I make a point of this?

I like a thin wallet. The embossing increases the thickness of each card by 50%, and the friction to drag it out of a wallet pocket by noticeably more than that. It wears out the pocket or adjacent cards faster, as well as frustrating the user when too many get packed in there. And it serves no (expletive) purpose. Well, little potential purpose.

Had I a flat card, and needed to purchase from some Luddite (who also does not take cash, or checks, and has neither the free stripe reader or the cheap chip reader available to anyone with a smart phone), they would be forced to hand write my name and card number on their multi-part receipt form. I’d happily do it for them.

Fortunately, I could walk in to my bank and get a flat version of the card this morning. All the same information at 66% of the thickness. Happy ending 🙂

Socket To Me

Or: All Your Base Are Belong to Edison

As I was putting up lights for the Solstice/Yule/Christmas season this year, I found that my porch light would not work right. I had unscrewed the bulb to screw in an outlet to power the porch-hung wreath, and could not make it work. I had replaced a (CFL) bulb a month earlier, and suspected that the fixture rather than the bulb was at fault. Now, I was sure of it. So I used an alternate source for the season.

P1060115But then we had a warm day in January, so I set up a ladder and took down the light. Yes, I first identified the right breaker (that took a few tries) and shut off the power.

The fixture seems to be from the 1940’s or 50’s.

IMG_0649I had put a dusk-to-dawn sensor on it in 1990. Birds had nested upon it, and insects apparently made themselves at home behind it.

So down it came, and I worked out how to disassemble it. The screws were rusty, but functional. It needed a good cleaning.

But as I took it apart, it became apparent that the problem was not the wobbly nature of the light socket, but rather that a tubular rivet in the interior of the socket had fatigued away, failed. This was the critical problem. Here you can see the two rivet positions for the Edison base shell, one without a rivet. The missing side is the one to which the neutral power line connects. So the light worked if I pushed it in to touch the rivet, and only then.

IMG_0656

So what to do? I hate to replace something that can be fixed. Fortunately, I am a bit of a hoarder. I had saved the light fixtures from a burned out, water damaged ceiling fan a decade ago. I found this remnant and pulled out its socket. See what the rivets are supposed to look like:

IMG_0676

The iffy news is that the wires on the “new” 1980’s socket are a bit corroded. But my experience as a tinker and my degree in electrical engineering led me to think this was not a real issue. With CFL’s and LED’s it will never be carrying as much power as it was designed to.

The good news is that the holes, indents, and threads of the 1980’s socket matched the mid-century light fixture. A perfect fit.

IMG_0675

So the true Object at Hand is the late 1800’s designed electrical screw-socket to mount light bulbs (generically known as an Edison Base) that are still made from ceramic and brass.

As Ice Balls Age

Last winter I had a whim and a handful of cheap balloons, so I made a set of colorful ice balls. This post does show how to make them, and what mistakes I’d made. But unlike other posts you’ll find on making ice balls, I show the odd thing that happens as they age. So read to the bottom.

First, wear gloves if you don’t want colorful hands for a week or so.

Then make sure that you have a place to put them to freeze. I chose to do them naturally outdoors, and will explain what I did wrong there below.

MVI_7642bSo, take a balloon and put a few drops of food coloring in it. Then fill it with water, somehow. Caution, if the balloon pops, you may get sprayed with permanent dye. Wear an apron, or clothes that you don’t care about.

MVI_7642a

Gently place the jiggly ball of dye in a cold place. Below 25ºF is best. If you use a freezer, put them in a bowl or something that will catch the liquid if the balloon fails. I put them on a stoop in the snow. Unfortunately, the warm balls melted the snow and they rested on the warmer concrete. IMG_7645So they froze unevenly, and I tried to move some of them too soon. Next time, I will place them on a chair or bench or anything allowing an air gap between their resting surface and the ground.

But most were solid enough for me to pop and remove the balloons. The blue one up close ruptured and leaked, but the other blue one bounced to the bottom of the stairs without losing its cool.

P1000323

But I did get a nice set of balls to stack as a decorative accent. They got snowed in, and the snow faded and stuck to them over the course of a few weeks.

IMG_7662

But note this weird thing! When the temperature got up close to freezing and then cooled at night for a few days, the dye settled within the solid ice!IMG_7752You can see the distilled, purer water ice at the top, and the more concentrated color collecting lower down.

IMG_7671

So The Object at Hand today is either the literal ice balls, or the lesson in physics showing how simple natural processes can cause dye to un-mix from frozen water; an apparent reversal of entropy.

This process is similar to Zone Melting, by which silicon is ulta-purified to make semiconducting wafers to make the chips that make it possible for you to read this.

Procrastinated Antenna

In 2008 we had to convert to digital television. I have avoided cable and satellite to try to reduce my temptation to watch so much TV. So when we got the converter box for our old analog set, I had to use an antenna better suited to digital. Because digital TV uses part of the old UHF band, an old UHF bow tie antenna should work. I clipped one to our old rabbit ears, and it did work.

But we gave in and got a discount flat screen TV in 2011, and I had to rearrange things to fit it somewhere. The antenna didn’t work that well right at TV level, so I put it on a paint roller extension pole and slid it up near the ceiling. This helped some. But it was unsightly.

Also, the many layers of plaster in our house, and several houses of thick brick walls between the antenna and transmitter meant unreliable digital reception. Passing trucks and SUV’s would cause regular drop-outs on several channels, and we live on a busy street.

Bow Tie Antenna

Also, Around that time, and loathe to spend a lot of money, I soldered together an HDTV antenna from wire clothes hangers and scrap wood. I had intended to put the ugly kludged HDTV antenna up in the attic above the street trouble. But at the time I didn’t have the impetus to run the wire; the bow tie still mostly worked.

Last year, I did run a salvaged length of 70 ohm coax from the attic down the pipe chase, across the basement, and back up. And there it sat, unused, because I worried about the long run and needing an amplifier at the antenna.

Until today! On impulse I finally hooked the long cable to the attic antenna to the TV. Up above the thick brick walls we get much better reception, despite the long run of cable. So today I finally acknowledge, use, and celebrate the now-rusty Object at Hand: Repurposed wire clothes hangers, roughly cut and bent,  soldered together, mounted to scrap wood, and hung from a rafter by a rusty nail.

Zero cost HDTV Antenna

If you are interested, you can Google how to make your own. Note, there is an air gap between the vertical wires that apparently cross. This is better insulation than the tape most instructables show.